Time for a bit of an update.
Work for me over the last 6 months or so has been fairly hectic, and that coupled with a fair bit of domestic stuff including buying another house has meant that the little RC has had nothing done to it since I bought it, apart from being started every couple of months or so. I’m now in the new (to us) house though and starting to get my bikes and tools etc over here so last night I managed to get some garage time.
First thing for attention is the suspension, and I started at the rear, as the easiest first.
The standard RC390 shock is perhaps the poorest quality fitted to any non-Chinese tank badge production bike. It is completely devoid of any (compression or rebound) damping, has a non-linear spring, and absolutely no form of adjustment possible so it has to go.
As mentioned previously I have a decent nick OE R6 shock here, which although undoubtedly nowhere like leading edge and knocking on in years, has had very little use and is the same eye-to-eye length as the standard RC390 unit, uses the same 10mm mounting eyes, and will hopefully provide a decent starting point.
As standard, however, it’s a well under-sprung at 93N/mm for someone of my size on the RC, so a new 105N (educated guess) spring was purchased and fitted.
The spring swap itself is a straightforward affair, (assuming of course that you have a pair of suitably sized spring compressors, which I do), and the actual shock swap itself on should be just about as simple as it can be on this one , as there is no linkage involved, and the mounting eyes are both reasonably easily accessible.
The task was however complicated somewhat by the previous owner’s love of Loctite- decent thorough chap as he obviously was, he's replaced most of the little cheesy KTM bolts with stainless button heads and loctited stuff that doesn't need it, and in fact there is good reason not to.
It was a fecking right pain in the arse on the hugger and chainguard bolts- the issue is they screw into those horrid little U-clip captive nuts, which just twist and deform with the amount of effort you need to break full power Loctite.
Anyway, eventually, I managed to get enough of them out to get to the shock mounts, and the “ new” R6 shock is now in there.
Needs a little shimming on one of the mounts, and the shock reservoir fouls the rear brake reservoir but neither of those are biggies and will be easily sorted. Not got as far as measuring and trying to set sag yet, but from a highly scientific sit and bounce , the first signs are 105N spring is probably about right and it feels good.
The big question I’m still mulling over at the moment is what to do with the front, which as it currently is, seems significantly under-sprung- hard to know RE damping at this stage but they are budget-level forks and un-adjustable so as they are, the options are, in order of ascending cost:
- New springs more suited to my weight and intended use, and perhaps different weight oil- this will cost me £270ish installed from a specialist such as SSR or approx. £100 in parts if I do it myself. May possibly improve things but is never going to be great and still won’t leave me with any adjustability without strip-downs to increase pre-load or change oil weights.
- A second-hand set of Cup forks- these look pretty much identical externally but internally they’re not. Fully adjustable, these retail for £1400, but can be had on the SH market from time to time for £600-ish. Still a big chunk of change on a £2k bike, but chances are prices may come down as the 390s don’t seem to be the bike to be on in SS300 these days
- Cartridge kit with springs etc. SSR are coming out at £700-800, more than a SH set up cup forks and more than I want to pay on this bike, but of course there’s the confidence that with this route the forks are going to be in top condition when they go in, always a risk going SH
Am still thinking it over, and ’ll decide over the next couple of weeks or so.
As for other stuff, I’ve got it booked in at my dyno place end of next week. A serious family illness there means that unfortunately I’ve got to drop the bike the day before and I’m not going to be able to stay there and be part of it whilst it’s all going on this time, which is a disappointment, but they’re good guys and won’t affect the end result.
Anyway, watch this space for much excitement - exciting dyno graphs with massive power to follow in the not too distant!
