Re: NBT- I'm going racing 😳
Posted: Tue Apr 02, 2024 1:46 pm
Well, the old girl is now sporting new fork seals, dust seals, and 10w oil- I did procrastinate a bit as to what weight oil to use, both as this is the only possible mod you are permitted to make to the damping capabilities of the standard forks on these, and one Banditeer I spoke to ( who TBH seemed to be a bit full of himself ) said use 20w, but that sounded relly thick to me so I opted for 10w- I don’t have a clue what was in there before, so we will see- if they are too bouncy, it won't take to long to pull them out, turn them upside down and refill them with something thicker.
All went OK and reasonably hassle-free, although it was very obvious that it’s had its fair share of fork seal changes over the years!
And now that I’ve got my two “new” front wheels before I got into replacing bearings and changing over tyres and discs etc, I thought that I’d just double-check that the MK2 wheel is, as people have told me, actually a direct replacement for the MK1, and I’m pleased to report that indeed it is- slots in with the same spindle and spacers with no mods required, so we're good to go

The difference between a 3.0” and 3.5” front wheel really is quite significant in terms of how a 120 tyre sits on it, this pic very well illustrates that -

Both tyres in the pic are identical ( 120/70 Sportsmart TT)- the one on the left is on my (3.0") MK1 bandit wheel, and the RH is my ZX6, which has a 3.5 rim- quite a difference in profile eh!
So I set about getting the rotten old tyres off the newly purchased MK2 wheels

And the discs off my current wheels, and as is often the case with old stuff, it’s not always completely straightforward…
On my old wet wheel, the discs and bolts are OE Suzuki and it was obvious from both the state of a few of bolt heads, how ridiculously over-tightened they were and the huge amount of Loctite, that they’d been in and out before- I managed to get all but two out, unfortunately these two however have been previously mullered (there’s even a bit of a slot been cut in one ) and a 6mm Allen key just turns, so I’m going to have to get creative with those and drill them out I think…

My current “dry” wheel had after-market wavy discs and non-OE stainless bolts, and the heads looked decent in these, Oh good I thought and set about removing these discs- whoever had put them in hadn’t gone quite so mad on the tightening or amount of Loctite so the bolts all came loose nice and easily- one far too easily, and the head just dropped on the floor.
On closer inspection I could see that there is the remains of a bolt in that threaded hole that someone had had a very poor and failed attempt at removing- the hole that they’ve drilled is way off-centre, so it looks like they’ve thought “ fuck it”, sawed the head off one of the new bolts and stuck it on with black silicon to ensure it passes scrutineering- I kid you not- the offending hole is the one at the bottom of this pic, and next to it is the upturned fallen bolt head showing the remains of the silicon

But this doesn’t really matter to me as I won’t be using that wheel again, and it has a very small SH value, so I’ll likely just take it down the tip with those manky old tyres that I took off the “new” wheels.
Anyway, that’s where we are at the moment, I’ve just typed this while I’m having my lunch, and that's now done so I am back off out to the garage now to drill those old bolts out and order some new ones- the jobs on old multi-owner shitters never end eh!
All went OK and reasonably hassle-free, although it was very obvious that it’s had its fair share of fork seal changes over the years!
And now that I’ve got my two “new” front wheels before I got into replacing bearings and changing over tyres and discs etc, I thought that I’d just double-check that the MK2 wheel is, as people have told me, actually a direct replacement for the MK1, and I’m pleased to report that indeed it is- slots in with the same spindle and spacers with no mods required, so we're good to go

The difference between a 3.0” and 3.5” front wheel really is quite significant in terms of how a 120 tyre sits on it, this pic very well illustrates that -

Both tyres in the pic are identical ( 120/70 Sportsmart TT)- the one on the left is on my (3.0") MK1 bandit wheel, and the RH is my ZX6, which has a 3.5 rim- quite a difference in profile eh!
So I set about getting the rotten old tyres off the newly purchased MK2 wheels

And the discs off my current wheels, and as is often the case with old stuff, it’s not always completely straightforward…
On my old wet wheel, the discs and bolts are OE Suzuki and it was obvious from both the state of a few of bolt heads, how ridiculously over-tightened they were and the huge amount of Loctite, that they’d been in and out before- I managed to get all but two out, unfortunately these two however have been previously mullered (there’s even a bit of a slot been cut in one ) and a 6mm Allen key just turns, so I’m going to have to get creative with those and drill them out I think…

My current “dry” wheel had after-market wavy discs and non-OE stainless bolts, and the heads looked decent in these, Oh good I thought and set about removing these discs- whoever had put them in hadn’t gone quite so mad on the tightening or amount of Loctite so the bolts all came loose nice and easily- one far too easily, and the head just dropped on the floor.
On closer inspection I could see that there is the remains of a bolt in that threaded hole that someone had had a very poor and failed attempt at removing- the hole that they’ve drilled is way off-centre, so it looks like they’ve thought “ fuck it”, sawed the head off one of the new bolts and stuck it on with black silicon to ensure it passes scrutineering- I kid you not- the offending hole is the one at the bottom of this pic, and next to it is the upturned fallen bolt head showing the remains of the silicon

But this doesn’t really matter to me as I won’t be using that wheel again, and it has a very small SH value, so I’ll likely just take it down the tip with those manky old tyres that I took off the “new” wheels.
Anyway, that’s where we are at the moment, I’ve just typed this while I’m having my lunch, and that's now done so I am back off out to the garage now to drill those old bolts out and order some new ones- the jobs on old multi-owner shitters never end eh!





