Yamaha Fazer 600 suddenly no power

Tips, tricks, questions and answers to tech questions
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Was out on the auld Fazer yesterday with couple of students and nearing end of ride stopped to get them to practise emergency stops and u turns. Got back on my bike and started engine as normal but selected first gear with sidestand still down and the cut out kicked in. Oops but no biggie I thought till I looked down and dash was clear, no neutral light or digital readout on the odometer and bike completely dead.

I thought it was a fuse but have gone through every fuse and all are fine but bike is still dead. Tried switching on with sidestand both up and down but still dead. Battery is fine with plenty juice so has to be something in the wiring.

Could it be a blown ignition relay or has anyone had similar?

Bike is currently at work base so going back this afternoon to try and check through more and might swap some parts off one of the other instructors Fazers to see if I can figure it out
User avatar
weeksy
Site Admin
Posts: 23432
Joined: Sat Mar 14, 2020 12:08 pm
Has thanked: 5455 times
Been thanked: 13102 times

Re: Yamaha Fazer 600 suddenly no power

Post by weeksy »

You find the 30A main fuse too ?
Supermofo
Posts: 5004
Joined: Mon Mar 16, 2020 3:39 pm
Has thanked: 4365 times
Been thanked: 2853 times

Re: Yamaha Fazer 600 suddenly no power

Post by Supermofo »

weeksy wrote: Tue May 17, 2022 10:45 am You find the 30A main fuse too ?
That was my first thought, happened on my Firestorm. Exactly same symptom.
Le_Fromage_Grande
Posts: 11236
Joined: Mon Mar 16, 2020 6:40 pm
Location: The road of many manky motorcycles
Has thanked: 607 times
Been thanked: 4125 times

Re: Yamaha Fazer 600 suddenly no power

Post by Le_Fromage_Grande »

Does sound like the main fuse popped, I'm not familiar with Fazers so I don't know where it is, but sometimes it's not with the rest of the fuses but in a separate fuse holder near the battery.

If it has blown a fuse you have to investigate why, it sounds like the side stand switch could be the cause.

If it definitely isn't a fuse I'd look at the ignition switch to see if it's working and also check the main earth.
Honda Owner
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Yup, main fuse is the 30A next to battery as that was my first thought and it's fine. I have a wiring diagram which shows 6 fuses in total and I have checked them all.

Ì'll check the other suggestions
Le_Fromage_Grande
Posts: 11236
Joined: Mon Mar 16, 2020 6:40 pm
Location: The road of many manky motorcycles
Has thanked: 607 times
Been thanked: 4125 times

Re: Yamaha Fazer 600 suddenly no power

Post by Le_Fromage_Grande »

Is there a trip switch, some bikes have them so that in accident it cuts all the electrics, the jolt from putting the bike in gear with the stand down might have triggered it.
Honda Owner
User avatar
Yorick
Posts: 16754
Joined: Sat Mar 14, 2020 8:20 pm
Location: Paradise
Has thanked: 10277 times
Been thanked: 6891 times

Re: Yamaha Fazer 600 suddenly no power

Post by Yorick »

Does the engine spin over?
User avatar
weeksy
Site Admin
Posts: 23432
Joined: Sat Mar 14, 2020 12:08 pm
Has thanked: 5455 times
Been thanked: 13102 times

Re: Yamaha Fazer 600 suddenly no power

Post by weeksy »

Bigyin wrote: Tue May 17, 2022 11:09 am Yup, main fuse is the 30A next to battery as that was my first thought and it's fine. I have a wiring diagram which shows 6 fuses in total and I have checked them all.

Ì'll check the other suggestions
When you say "it's fine" how have you decided that ? I've had fuses that look good, but were dead.

I know you know stuff.... but just checking.
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Le_Fromage_Grande wrote: Tue May 17, 2022 11:15 am Is there a trip switch, some bikes have them so that in accident it cuts all the electrics, the jolt from putting the bike in gear with the stand down might have triggered it.
Thanks, I'll check
Yorick wrote: Tue May 17, 2022 11:16 am Does the engine spin over?
Bike is dead, no power at all
weeksy wrote: Tue May 17, 2022 11:17 am
Bigyin wrote: Tue May 17, 2022 11:09 am Yup, main fuse is the 30A next to battery as that was my first thought and it's fine. I have a wiring diagram which shows 6 fuses in total and I have checked them all.

Ì'll check the other suggestions
When you say "it's fine" how have you decided that ? I've had fuses that look good, but were dead.

I know you know stuff.... but just checking.
I have a huge pile of new fuses at work so swapped them all out ;)
User avatar
Yorick
Posts: 16754
Joined: Sat Mar 14, 2020 8:20 pm
Location: Paradise
Has thanked: 10277 times
Been thanked: 6891 times

Re: Yamaha Fazer 600 suddenly no power

Post by Yorick »

Didn't there used to be a bodge where you put a screwdriver across the solenoid?
User avatar
Skub
Posts: 12177
Joined: Mon Mar 16, 2020 5:32 pm
Location: Norn Iron
Has thanked: 9838 times
Been thanked: 10150 times

Re: Yamaha Fazer 600 suddenly no power

Post by Skub »

Years ago I had something similar on a GS1000. That turned out to be a badly corroded live lead coming off the battery. If you haven't done so already it's worth checking the connections to the fuse box or any other wiring exposed to the elements.

The clutch cutout connection just under the lever is also in a prime position to catch all the Winter shit you insist on inflicting on the poor bike. That would prevent the bike starting,but not a total electrical blackout.
"Be kind to past versions of yourself that didn't know what you know now."
Walt Whitman
https://soundcloud.com/skub1955
BBB
Posts: 203
Joined: Mon Apr 19, 2021 10:56 am
Has thanked: 294 times
Been thanked: 79 times

Re: Yamaha Fazer 600 suddenly no power

Post by BBB »

Happened on my old 600 fazer too, that turned out to be the immobilzer cutting the electrics.
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

BBB wrote: Tue May 17, 2022 6:52 pm Happened on my old 600 fazer too, that turned out to be the immobilzer cutting the electrics.
The favourite suspect at the moment is the starter circuit cut off relay but need a meter to test it which I can borrow from a mate on Thursday or swap with a good one to check
User avatar
dern
Posts: 2142
Joined: Wed Aug 18, 2021 8:51 am
Has thanked: 1017 times
Been thanked: 1782 times

Re: Yamaha Fazer 600 suddenly no power

Post by dern »

Skub wrote: Tue May 17, 2022 11:44 am Years ago I had something similar on a GS1000. That turned out to be a badly corroded live lead coming off the battery. If you haven't done so already it's worth checking the connections to the fuse box or any other wiring exposed to the elements.

The clutch cutout connection just under the lever is also in a prime position to catch all the Winter shit you insist on inflicting on the poor bike. That would prevent the bike starting,but not a total electrical blackout.
I had a similar problem on a blackbird but it was the common frame 'earth' point being corroded. Cleaning this up fixed all my issues.
Bigjawa
Posts: 1931
Joined: Mon Jun 01, 2020 10:54 pm
Location: Ballymena Co. Antrim
Has thanked: 221 times
Been thanked: 878 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigjawa »

Check the wiring near the headstock. I had a few bikes that broke wires where the loom moved when you turned the bars.
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Bigjawa wrote: Thu May 19, 2022 9:29 pm Check the wiring near the headstock. I had a few bikes that broke wires where the loom moved when you turned the bars.
My first Multistrada did that so something i am aware of ;)

Update:

Checked the battery again which appeared to read ok

Swapped all fuses to new ones with no effect

Swapped all the relays from my bike onto a working one and all the relays are good so now it was proper head scratching then i noticed that the heated grips also were not working. Reason that is significant is they are wired direct from the battery and have nothing to do with the rest of the electricals.
Connected a charger to the battery to get a reading and it blew the main fuse on the charger so battery seems to be the issue.

Swapped the battery out for an old spare and bike fired up and runs as normal. Checked the Reg/Rec in case its overloading the battery and it seems ok so new battery on order and a lot of meter testing to do to check the components are running at the right outputs

But the bike lives again :thumbup:
User avatar
Skub
Posts: 12177
Joined: Mon Mar 16, 2020 5:32 pm
Location: Norn Iron
Has thanked: 9838 times
Been thanked: 10150 times

Re: Yamaha Fazer 600 suddenly no power

Post by Skub »

Why would a battery blow a fuse?
"Be kind to past versions of yourself that didn't know what you know now."
Walt Whitman
https://soundcloud.com/skub1955
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Skub wrote: Fri May 20, 2022 4:29 pm Why would a battery blow a fuse?
Dunno, as you have probably guessed i dont know enough about auto electrics

Wrong charge or output?

All i know is as soon as the charger was connected the fuse on the charger went pop
User avatar
Skub
Posts: 12177
Joined: Mon Mar 16, 2020 5:32 pm
Location: Norn Iron
Has thanked: 9838 times
Been thanked: 10150 times

Re: Yamaha Fazer 600 suddenly no power

Post by Skub »

Bigyin wrote: Fri May 20, 2022 4:32 pm
Skub wrote: Fri May 20, 2022 4:29 pm Why would a battery blow a fuse?
Dunno, as you have probably guessed i dont know enough about auto electrics

Wrong charge or output?

All i know is as soon as the charger was connected the fuse on the charger went pop
I'd be curious to know. Of the many electrical gremlins I've experienced,having a battery be the cause of a blown fuse isn't one.
"Be kind to past versions of yourself that didn't know what you know now."
Walt Whitman
https://soundcloud.com/skub1955
User avatar
Bigyin
Posts: 3179
Joined: Sun Mar 15, 2020 7:39 pm
Has thanked: 1412 times
Been thanked: 2680 times

Re: Yamaha Fazer 600 suddenly no power

Post by Bigyin »

Skub wrote: Fri May 20, 2022 4:39 pm
I'd be curious to know. Of the many electrical gremlins I've experienced,having a battery be the cause of a blown fuse isn't one.
It didnt blow any of the fuses on the bike as they were all tickety boo when i checked them ....... only on the charger when it was connected :wtf: